加氣磚無托盤打包工藝是由各打包設備構成的一條生產線，生產自動化程度高，與加氣磚生產線構成整個自動化生產、包裝流程，使得磚垛包裝無需托盤，對于磚廠來說降低了打包機運輸成本，同時通過對磚垛的直接包裝也避免了人工碼垛造成的磚材損壞，加氣磚產品自生產蒸壓釜內運出后直接打包，打包機組工藝運行合理，可以循環運行作業。

       加(jia)氣磚無(wu)(wu)托(tuo)(tuo)(tuo)(tuo)盤(pan)打(da)包(bao)基本的(de)生產打(da)包(bao)流程(cheng)為：裝載成(cheng)品加(jia)氣磚的(de)蒸養(yang)(yang)車(che)從蒸壓(ya)釜出(chu)來后(hou)通過回(hui)程(cheng)軌(gui)道進(jin)(jin)入(ru)無(wu)(wu)托(tuo)(tuo)(tuo)(tuo)盤(pan)包(bao)裝機(ji)(ji)組(zu)，自動進(jin)(jin)給機(ji)(ji)在回(hui)程(cheng)軌(gui)道上(shang)(shang)推(tui)動蒸養(yang)(yang)車(che)對其(qi)定位并(bing)使其(qi)移(yi)動，夾(jia)(jia)運(yun)(yun)(yun)裝置通過抱磚器夾(jia)(jia)起(qi)(qi)磚垛(duo)，在進(jin)(jin)入(ru)蒸壓(ya)釜前，加(jia)氣磚坯體都是(shi)交(jiao)叉碼(ma)垛(duo)的(de)，出(chu)釜后(hou)交(jiao)叉碼(ma)垛(duo)的(de)加(jia)氣磚產品被夾(jia)(jia)運(yun)(yun)(yun)裝置按同(tong)一方向收攏，后(hou)隨轉(zhuan)運(yun)(yun)(yun)托(tuo)(tuo)(tuo)(tuo)盤(pan)一起(qi)(qi)通過升降推(tui)送(song)(song)(song)機(ji)(ji)構(gou)轉(zhuan)運(yun)(yun)(yun)到(dao)回(hui)程(cheng)鏈(lian)式傳送(song)(song)(song)帶上(shang)(shang)進(jin)(jin)行豎直捆扎(zha)(zha)，而后(hou)磚垛(duo)通過另一垂直布置的(de)升降推(tui)送(song)(song)(song)機(ji)(ji)構(gou)輸送(song)(song)(song)到(dao)二次捆扎(zha)(zha)鏈(lian)式輸送(song)(song)(song)帶上(shang)(shang)，進(jin)(jin)行另一個方向的(de)捆扎(zha)(zha)。此(ci)時已(yi)經完(wan)成(cheng)捆扎(zha)(zha)的(de)磚垛(duo)會(hui)被輸送(song)(song)(song)到(dao)卸(xie)垛(duo)鏈(lian)式傳送(song)(song)(song)帶上(shang)(shang)進(jin)(jin)行卸(xie)垛(duo)，磚垛(duo)打(da)包(bao)已(yi)經完(wan)成(cheng)，但是(shi)加(jia)氣磚無(wu)(wu)托(tuo)(tuo)(tuo)(tuo)盤(pan)打(da)包(bao)運(yun)(yun)(yun)行系(xi)統工作并(bing)未完(wan)成(cheng)，托(tuo)(tuo)(tuo)(tuo)盤(pan)運(yun)(yun)(yun)轉(zhuan)裝置會(hui)將孔托(tuo)(tuo)(tuo)(tuo)盤(pan)輸送(song)(song)(song)到(dao)回(hui)程(cheng)鏈(lian)式傳送(song)(song)(song)帶上(shang)(shang)，移(yi)動到(dao)運(yun)(yun)(yun)裝置下等待下***程(cheng)的(de)磚垛(duo)打(da)包(bao)，整個打(da)包(bao)系(xi)統工作流程(cheng)此(ci)時才結束(shu)。

       因而通(tong)過以(yi)上(shang)(shang)加(jia)氣磚無托(tuo)盤打(da)包(bao)(bao)流程看，智能(neng)化的(de)(de)(de)打(da)包(bao)(bao)系統(tong)需(xu)要應用(yong)(yong)夾(jia)運(yun)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)、鏈(lian)式(shi)傳(chuan)送(song)帶、升(sheng)降(jiang)推送(song)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)、捆(kun)扎機(ji)、托(tuo)盤轉運(yun)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)、托(tuo)盤（兩個以(yi)上(shang)(shang)）、自動(dong)進給機(ji)等主要部(bu)分，整個打(da)包(bao)(bao)線(xian)(xian)(xian)為閉(bi)(bi)環運(yun)行，由鏈(lian)式(shi)傳(chuan)送(song)帶、升(sheng)降(jiang)推送(song)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)和托(tuo)盤轉運(yun)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)構成(cheng)，托(tuo)盤在循(xun)環生產(chan)線(xian)(xian)(xian)上(shang)(shang)循(xun)環使用(yong)(yong)，夾(jia)運(yun)裝(zhuang)(zhuang)(zhuang)置(zhi)(zhi)橫(heng)跨在產(chan)品(pin)生產(chan)線(xian)(xian)(xian)的(de)(de)(de)回車軌道(dao)與包(bao)(bao)裝(zhuang)(zhuang)(zhuang)機(ji)組生產(chan)線(xian)(xian)(xian)上(shang)(shang)，兩臺捆(kun)扎機(ji)分別布置(zhi)(zhi)在封閉(bi)(bi)循(xun)環線(xian)(xian)(xian)的(de)(de)(de)相互垂(chui)直設置(zhi)(zhi)的(de)(de)(de)鏈(lian)式(shi)傳(chuan)送(song)帶上(shang)(shang)，各(ge)部(bu)件的(de)(de)(de)運(yun)行及動(dong)作都由控制(zhi)(zhi)系統(tong)自動(dong)控制(zhi)(zhi)，使得加(jia)氣磚無托(tuo)盤打(da)包(bao)(bao)流程更具智能(neng)化，整個流程順暢，效率(lv)高。